RESEARCH

SNU Automotive Laboratory

Research topic

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Optimization of Battery Cooling System

This research explores two complementary approaches to improve thermal management in electric vehicle battery systems: high-fidelity 3D modeling and system-level 0D/1D modeling. The 3D modeling focuses on optimizing cooling system performance at the module and pack levels by simulating various cooling strategies through CFD and identifying key design parameters via sensitivity analysis. This approach targets precise flow path optimization under constraints such as limited battery pack size and cooling pump capacity, which are critical due to the increased thermal load caused by fast-charging requirements. In parallel, 0D/1D modeling framework is developed in Matlab/Simulink to rapidly assess the thermal behavior of battery packs across different cooling methods and operating conditions. The 0D/1D model is refined by segmenting battery modules to validate against actual temperature sensor data, offering a fast and flexible tool for evaluating new system configurations. Together, these two modeling strategies provide both detailed insight and rapid analysis capability, supporting more effective and adaptive thermal system design.

  • Battery pack 3D modeling
  • Cooling channel optimization
  • Battery pack 1D modeling
  • Battery equivalent circuit model

Battery cell durability test & electrochemical modeling

As demand for fast charging in electric vehicles increases, battery cells are exposed to higher heat generation. This not only creates temperature gradients between cells, but also causes significant temperature differences within a single cell. While many studies have investigated battery durability with respect to the overall operating temperature, research on degradation under intra-cell temperature gradients remains limited. In practical applications, the cooling strategy—whether single-sided or double-sided—significantly affects the thermal behavior of cells. To understand how these cooling methods influence the temperature distribution inside the cell and the resulting impact on performance and durability, both experimental and modeling approaches are necessary. In SNUAL, we are conducting battery degradation experiments under different cooling conditions using long-term cycling tests. After the degradation cycling, the cells are disassembled and analyzed to investigate the physical mechanisms behind performance deterioration. The battery degradation model is based on an electrochemical (P2D) framework. By extending the conventional P2D model into three dimensions, we aim to capture the effects of temperature gradients within the cell under various cooling strategies. This integrated experimental and modeling approach enables a more accurate prediction of battery degradation mechanisms under realistic thermal conditions, ultimately contributing to the design of more robust battery systems for electric vehicles.

  • Battery cell degradation test & electrochemical modeling

Thermal runaway modeling

Thermal runaway of battery is one of the most critical phenomena that undermine the safety of electric vehicles and hinder their widespread adoption. To predict and prevent such events, this research focuses on the development of a thermal runaway modeling framework. Unlike conventional models that only simulate heat generation and vent gas release, the proposed advanced thermal runaway model incorporates chemical reactions to capture the changes in internal composition as well as the composition of the vent gases.This advanced model applies chemical mechanisms using Cantera to more accurately simulate chemical reactions during thermal runaway. Additionally, to simulate thermal runaway propagation at the module and pack levels, CFD simulations are being developed. These simulations will account not only for conductive heat transfer but also for convective and radiative heat transfer induced by the flow and combustion of vented gases.

  • Chemical reactions during thermal runaway
  • Validation of vent gas composition
  • Flow of vent gas in battery pack
  • Temperature of battery during thermal runaway propagation